Took some time today to get the Yota cleaned up from its last outing last November.
The rear bumper that I had on there was a temporary add on just to protect the rear of the body. I didn't like how it looked and it wasn't mounted to the chassis very good. I was only able to get a bolt in on each side of the bumper mounts. I also didn't like how far back the bumper sat behind the tailgate.
So today I cut a new piece of 3/16" rod to match the width of the rear of the bed. The other bumper rod wasn't wide enough to protect the bed corners under the taillights. I had one set of Scale Metal Supplies bumper tabs left, so I got it silver soldered up. Again, not the prettiest, but it'll do.
I drilled a new hole in each side of the chassis rails so that I could get 2 screws on each bumper mount to hold it firmly.
In order to get the bumper up higher and tighter to the tailgate, I cut notches in the tailgate for the bumper mounts to slide up into. Not great for looks, but better for the departure angle.
I went ahead and sprayed some flat black paint on it to match the front bumper and roll bar. As the paint gets rubbed off and chipped, I'll let it weather itself with rust.
I wasn't happy with how tall the front end stood at full shock compression/ride height. The shocks were bottoming out and the front axle still had room to tuck into the chassis further. I decided to make a set of shock keys out of some scrap alum bar that I had. I mounted the shocks further back to get the up travel needed to lower the ride height.
I also had to notch out the front of the interior and windshield lexan where it attaches just behind the hood. With the shock keys installed, they were hitting on the front edge of the interior and wouldn't allow the body to clip into place.
Now the front end sits nice and low and looks much better. It matches the height of the rear end. I didn't have to adjust the rear shocks since they already had a good ride height.
After I got all of the modifications done, I took some brown paint and lightly dabbed all of the paint chips that the body received from its last outing. It's kinda hard to see in the pics, but I tried to mimic rust spots on all of the chipped paint. As I run this rig more and it gets more paint chips and scrapes, I'll add more brown or rusty paint in the future to help age and weather it.