I have absolutely loved my 1.55 Gen 2 since buying it this past fall. It's been a surprisingly good trail rig. But, one of the biggest downfalls, IMHO, is the steering. As I mentioned earlier, I developed a CMS mount so that I could compete in Class 1 with the Barrage. But, the steering angle was so shallow, I was constantly losing points for reverses. So, I set out to change that.
What I have developed is new C-hub that requires ZERO modification to the Barrage's axle case OR the stock locker. The C-hub was designed to work with an Axial AR44 (SCX10-2) steering knuckle and AR44 universal axles. The only modifications necessary to get this all to work is to reduce the overall diameter of the AR44's axle shaft to 4mm from 5mm. Doing so allows the use of the original 4x8x3 bearings installed in the Barrage axle case. This also allows for the AR44 universal to slide directly into the Barrage locker. No length needs to be removed from the AR44 universal nor anything else other than reducing overall diameter.
The C-hubs pictured were designed with a 15-degree caster angle to help with additional steering angle and be able to clear my Proline Sumo body without additional cutting.
C-hubs printed by Shapeways. Purchased the white material and shot them really quick with some flat black.
AR44 universals after material was removed. Axle shaft is now 4mm OD.
Axles sitting in stock 4x8x3 bearings and fitted in axle case. This is stock length of the Axial universals. Couldn't ask for a better fit.
Closeup of the gap between the two universals.
C-hubs are a bolt-on fit using all stock screws.
Installation of Axial SCX10-2 steering knuckle. Uses stock Axial screws to connect knuckle to new C-hub.
The AR44 steering knuckles clear the tiny 1.55 wheels perfectly. I used a slightly thinner 12mm hex to reduce the overall track width so I would still fit under Class 1 rules (less than 1/2 of tire sticking outside fender well).
This pic was during initial fitment and shows the difference in steering. The left side is stock and the right side is with the mod. Unbelievable difference.
This shows the overall increase in track with as a result of the conversion. It is very minimal, I feel, given the huge increase in steering. By adding 15-degrees of caster to the C-hub, it allows me to still get full steering without needing to modify my body any more.
Stock:
Mod:
All in all I'm elated in how this turned out. Makes the truck perform so much better. Now, I'm working on designing a new, lower mounted battery tray as well as hopefully a high clearance skid that will be flush with the bottom of the frame rail.