It happens with foams too.So, 3d inserts are the problem and not the comboSeen that funky look many a times online with these type of inserts so confirmation is appreciated.
It happens with foams too.So, 3d inserts are the problem and not the comboSeen that funky look many a times online with these type of inserts so confirmation is appreciated.
A leather punch is $10 shipped to your door on Amazon and it takes less than 30 seconds to punch a few holes in a tire.^^^ Exactly what my mindset would be as well. Love The CI foams that I've got... trails/ rocks. They're better than any PL's. Another that I've been happy with are from Crazy Crawler just in case you ever want to consider another brand. But yeah.. Crawler Innovations is a reputable company with an owner that has been intricately involved in the crawling scene for many years. Can't comment on the newer tech with 3d printed, silicone, injection, etc stuff but Foams that need a lot of fitment work or tweaking isn't my thing either. I've cut up and beveled some pairs of regular foam inserts before ( with good results) but I'd rather just stuff em and run em. Shame that was an expensive venture.
I completely understand that tuning foams/ tires isn't a big deal and not generally a big expense. But I also greatly appreciate where OP is coming from at this point. Sometimes what works fine for others isn't necessarily what someone else wants to mess with. Different strokes. And I've certainly run into issues before with things that from one person's perspective may be a quick/ easy fix but that I'm personally tired of messing with for whatever reasons.A leather punch is $10 shipped to your door on Amazon and it takes less than 30 seconds to punch a few holes in a tire.
I can totally see what you're talking about with the 3d inserts being undamped. I've also noticed some twist up but return to normal (like a drag slick, not stuck like OP issue) which being undamped could spring back unexpectedly.These are some interesting comments for sure. I've only worked with printed inserts a few times and did not like their rapid spring-back on steep ascents. We tested on a few different tricky lines, and the printed inserts kicked the front tires off the rock. We may look at them again in the future since there are more updated designs out there.
As for twisting, we see it when the foam is undersized to the weight of the crawler, allowing traction to wrap the tire around the wheel. We adjust foams to deal with that, but have not ran into it but a few times. Between CI and Ottsix ( yes, I uttered the name that should not be said ), we have always found something that works. We never run in wet conditions, we mostly stick to dry, dusty sandstone and limestone, and all our tires are either racked or the trucks sit up on axle stands.
We have a bank of 3d printers ( filament, SLA ) here at our manufacturing facility with 5 seats of SW, ect. Designing them is no problem, it's just a matter of breaking into the printing schedule for inserts. We actually messed with a hybrid version a few years back and just couldn't see the difference. They were good, but no better than the CI setups.I can totally see what you're talking about with the 3d inserts being undamped. I've also noticed some twist up but return to normal (like a drag slick, not stuck like OP issue) which being undamped could spring back unexpectedly.
I don't have much reference to know what others' good setups can do though since I don't have crawler friends IRL to compare to. I can only judge by improvements I have made(ie, changed "x" and now it makes it up the obstacle that it didn't use to, etc). Or once in a while I run into some other people at a local spot.
I'd say if you want to try 3d inserts again that you should buy a printer and get some CAD. Then just iterate. The material isn't too expensive and tiny adjustments to thickness seems to make a lot of difference. The most difficult part for me was that 4 inserts takes like 6 hours to print. So by the time I get a set printed I have 10 other ideas I want to try. As I said, I'd offer up what I have as a starting point if desired.