Like the OP, I went through a few motors. The original motor lasted quite some time before burning up. During it's life, the vehicle was getting built and going through many modifications that may have had an affect. I want to eventually run a brushless system; but, now is not the time so I just threw in another cheap stock motor since the first had lasted long enough. Keep in mind I am only slow crawling with this.
The second motor was installed and I checked temps with a thermal gun every 5 mins or so while doing slow technical crawling. First day out was good usually staying in the 80 and 90 degree area. A few times the temp got around 105 - 115 degrees and I would take a super quick break and the temp would drop fast. Next day (second run on new motor) I didn't take the gun since everything seemed okay. Motor went up in white smoke after about an hour.
Mods: weight through SSD Rock Racer Wheels, bigger tires - Flat Iron XL's, VP Stage one kit, SS links and Beef Tubes. Other mods have been made; but, I don't think shocks, sway bar and other items would have an affect on weight or resistance.
I pulled the drive shafts apart to check for wheel rotation since I have Beef Tubes in the axles. Wheels seemed to roll fine... not awesome like a skateboard wheel with good bearings, but a few rotations before stopping. I am new to all of this; but, I'm pretty sure I'm not too tight with the gear mesh. I made sure that there was wiggle room... moving the spur(?) gear slightly back and forth with enough room that the pinion didn't move.
I'm pretty sure that the damage is being done when I am on a steep technical move where I have to hold the throttle a bit to keep the rig from slipping backwards while I wiggle the wheels to adjust the placement or slide into a spot... or rock back and forth on a steep technical move to get the wheels to come around or adjust vehicle placement. I would imagine this would be similar to binding the wheels since the throttle is receiving a bit of juice while not actually moving forward. I cannot see this as being an avoidable situation since technical crawling involves moves like this and other cars are running the same lines as me.
Question 1: Would a brushless set-up (Roc412 / MMP) handle the above scenario better?
My third motor has not been run yet; but, I have a Tekin Heavy Duty Crawler 35T motor installed and I dropped down to a 10T pinion. I hope the better motor and different pinion will run longer and cooler.
Question 2: How do I know if I have too much wheel resistance. If I grab a stock Bomber and lift it up, there is resistance when I rotate the wheels. There is definitely more resistance when I rotate the wheels on mine. When installing the third motor, I used a piece of paper to set gear mesh like many say to do.
So, how much resistance is too much? If I can determine I have too much, I'll look further for the cause. If not, I'll assume the new motor and pinion will fix.
Thanks for input and let me know if I need to add any info.