That's one immaculate rig dude you are one awesome builder. Seeing anything put together like that inspires me to have better planning and execution of my own work. Truly inspirational. "thumbsup"
Well thank you Stormin ;-)
On to the cvd/cva.
The stock berg inner axles are quite stout and i had no doubts of their ability but i didn't like the fact that while at full lock only one half of the pin was engaged. You can see it here on the passenger side.
So, i did a little measuring and figured that the Berg inner axles had enough outside diameter to allow the Axial CVD inners to be fit into them.
I cut the Berg inners off just inside the bearing area and drilled a #29 (.136") diameter hole 1" deep. Then proceeded to cut the CVDs .9" inboard of the bearing mount.
Measurements:
Berg inners .1970" OD
Axial CVDs .1330" OD
Remaining wall thickness .032"
Due to the hardness of both the axles it ends up being a press fit even though the hole in the shaft is supposed to be .003" bigger from the #29 drill bit. I carefully tapped the CVD half into the Berg inner until it was the correct length, matching it up to a original inner (going off the bearing retainer lip.
Wanting to make sure they stayed together over time, i decided to pin the two axles halves together. I used a #50 drill bit for the pin hole and figure it's just as easy to use it as the pin too. Added a little Safety Silv at the pin location and mating joint.
All cleaned up and ready for install..
The first installation was with the Berg knuckles, however I ran into a few fit issues. First was the fact that the knuckles have about a .057" difference in thickness, which was allowing the CVDs retaining ring to slide outward releasing the pin, not good.. Here you can see the gap between the knuckle and ring.
The quick fix was to fabricate a new ring, with a longer overall length.
It worked decent but had to be an exact length since it was now holding the whole CVD from working out of the axle tube. To hard to reproduce, gotta be an easier way..
With some help from Mnster (Thanks bud "thumbsup") he quickly measured some Ax10 knuckles and determined they would work better but some trimming on the axle tube "C" is required. I choose the RC4WD knuckles from
TCS due to the two mounting locations provided on the arm, worked great for my OTA/BTA setup. In order to get them to fit you'll need to file a few thousands from the upper and lower ears of the "C" as the Ax10 knuckles are a bit smaller in height, you'll also need to trim/file the outer section so the knuckle rotates properly since this is where the .057" difference is.
When your all done, it should look something like this... :lol:
Hope this helps "thumbsup"
John