This will be a long read, but the same questions keep coming up for me EVERY time I'm shopping for a crawler motor.
I've been swapping motors (all HH) between cars and I think it's just time to add something different to the line up to get what I'm after. My 2.2" cars are the ones that leave me wanting more in the motor department. Primary use is technical crawling with lots of cracks that like to wedge tires. The drivetrain can handle powering out of a pretty good bind, so I want a motor than can do so. The extent of my "trailing" is limited to a 5 minute (tops) walk from a parking area to a crawl spot where I will stay for an hour or so.
It goes something like this:
The torque of the Revolver is perfect. The startup is manageable, but still isn't on par with even your "sport" line of brushed motors. Considering that I run in the confined space of my backyard (about 10-12 yards of strategically placed rocks/boulders in a 15x20 space, plenty of challenging lines even for my MOA's) almost every day, the noise is wearing me down. I'd say this one drives like a Cummins diesel, noise and all.
The Puller Pro stubby is quiet enough, but the power feels very "elastic" if you will. Meaning, it doesn't have the torque I need to get over/through obstacles without squeezing the trigger further. Once it starts moving, all those amps I was feeding it to get the torque needed, quickly turn into rpm and it leaps. That's useful in a lot of situations, but it's a little unpredictable. I prefer something with more torque so things happen in a more linear fashion. This motor is great in my 1.9" cars, but it's just not enough for the big tires... it's like a souped up Toyota 22r trying to spin 40"s, you can have wheelspeed with no torque, or gear extremely low to get torque with no wheelspeed. Can't have both without a motor that makes more power (wattage.)
The Trailmaster Sports (550 21t and 550 27t) are good all 'rounders, but start showing their weakness when I start loading them hard. Even geared very low (65:1) I can stall these guys if I get a tire in a moderate bind. The 21t (on 3s) has enough speed for my needs. Running the 27t on 4s made it better, but I feel like that's just going to burn it up if I keep pulling the trigger when it's under very high load with no speed (not necessarily bound up.)
The Crawlmaster Sport (12t) has the low speed control I desire, but suffers even more than the TMSport when loading it hard.
So with all that said, I want something different. I've never bought a high end brushed motor, but I'm starting to think that there's a good chance one could outperform brushless in my application. What I want is torque that is similar to (even if slightly less than) the Revolver, startup on par with the Crawlmaster sport, and enough wheel speed to make the occassional leap (or, at least get out of its own way, like the TMSport 550 21t)
I've been looking at 3 different motors and I can argue in any of their favor.
Puller Pro standard: I'd wager this is by far the most powerful of the bunch. I'd likely go with the 3500kv since my understanding is that it doesn't give up any startup smoothness to the lower kv's, might as well have more speed on tap. That extra speed makes it easier to justify since it could be swapped into other faster vehicles and still be appropriate. I've also read that the PP standard has better startup than the stubby, 540L, or 540XL, so I know it would get the job done, but just how slow/smooth does it startup?
Crawlmaster Pro 550 10T: I know this will make more power than the sport line of motors, but it's hard to quantify where it fits in between, say, a TMSport and a PP?
Crawlmaster Magnum 11t or 13t: Obviously the king of brushed motors, but again, hard to compare torque/power to others brushed/brushless options. I've read that this should startup the smoothest of my options, but can I break drivetrain on command like a PP is capable of? To be honest, I'd have a real hard time plunking down $150 on a brushed motor, so I'd need a pretty convincing argument, but I'm not ruling it out.
I guess what would really help my brain wrap around this is having a chart or something (like a dyno graph) showing the actual power output of each motor and startup rpm's. Even just knowing peak wattage would help for comparison's sake since I have a general idea of the characteristics of each, it just comes down to how much of that character does each have?