Phew, made it to the last page finally! I have an AE-2 and an integy pro lathe 35t motor on stock gearing. Battery I'm using is a 7-cell nimh. I currently don't have an external BEC. First time out on some rocks it seemed to bind up way too easily. Would gearing be the problem or would not having an external BEC have that much of an impact? Or should I look elsewhere for the problem. I just remember my old all steel homemade Jeep JK on 2.2s would twist the tires all up before it would stall and I ran a novak 55t in it. The next size pinion down I have is a 16t so that puts me at 5:1. Would that help the stalling? I believe the gearing you recommended for my application, all around crawling and trail riding, was 4.5:1. Then I guess if I wanted my wheel speed back then volting up would be the answer there. Making the jump to lipo would be a big jump as my charger I have isn't lipo capable so there's a $100 initial investment.
Also, one thing I didn't see covered, what do you want to gear which way in regards to the pinion and spur for better motor life? For instance, stock gearing is 80/20(4:10). So would it be better, theoretically if you wanted to keep the same final drive, to go down on the pinion and spur say 64/16 and make the motor have to turn faster to run the truck the same speed or go up on the pinion and spur say 96/24 and make the motor turn slower to run the truck the same speed? I guess in short, is it better to turn the engine faster, maybe more cooling by turning faster, or turn the engine slower, maybe less work on the motor?
As others have said, thanks a bunch for all your advice and input Harley!!!