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Buxom Melons: Class 2 VW Beetle

Re: Buxom Melons: Now Class 2

I ordered a new body for Melons today. "thumbsup"
I think I still have stickers too... I've wanted to redo the body since the beginning!
Now I just need to find a good metal roof rack... I may have AxialJeepster make me one.
 
Re: Buxom Melons: Now Class 2

I may drop the coin and have AxialJeepster make me one...
 

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Re: Buxom Melons: Now Class 2

I got quotes for an exo cage and interior cage... man, I need to learn to braze!
 
Re: Buxom Melons: Now Class 2

I got quotes for an exo cage and interior cage... man, I need to learn to braze!

I bet you could get a pretty good torch set up for the price of those huh?

YOU CAN DO IT! "thumbsup" It's so much fun and it totally opens up the possibilities for you're rigs.
 
Re: Buxom Melons: Now Class 2

I got quotes for an exo cage and interior cage... man, I need to learn to braze!

Not too hard, more frustrating than anything. Was able to put together the interior cage for the Clod without too much hassle.
 
Re: Buxom Melons: Now Class 2

Not too hard, more frustrating than anything. Was able to put together the interior cage for the Clod without too much hassle.

I need to start with building a work bench then get a vice vice. :roll:
Time for a trip to Home Depot!
 
Re: Buxom Melons: Now Class 2

I need to start with building a work bench then get a vice vice. :roll:
Time for a trip to Home Depot!

Yeah, I just got my stuff through there. Jason had a good suggestion of an 3/8ths, I believe it was, chainsaw file to do the fishmouthing for the brake line. Bit slower, but worked better than trying to do it with the dremel.
 
Re: Buxom Melons: Now Class 2

IMAG0264-1.jpg


Basically I just took some 3/16 brakeline, I got mine in 6' lengths at NAPA as it was the only place I could find galvanized stuff without the coatings on it, and cut it to length. Then used the interior to determine my bends for the two outside lengths. Once I got one side done I used it to as the template for the other. Then you can pretty easily figure out the other lengths.

I did have to make a few adjustments when I started assembling it, but I found if I brazed one cross member onto one side, then checked it with the body and all, it made it far easier than doing it all up and then having to pull it apart because its too wide, etc.

I should say that cage isn't prefect but its pretty close. And it was the first time I did any brazing, so creating a cage for Melons should be fairly straight forward!
 
Re: Buxom Melons: Now Class 2

What did you use to bend it?

How do you take it apart, just like soldering?

Just a brake line bender. Need to do something else though because its a real pitta for small bends. For smaller things you can use a vise if you put a piece of rod inside the brakeline, I've been told.

Yup. Heat it up and it'll flow and you can pull the parts apart.
 
Re: Buxom Melons: Now Class 2

So, for the new paint job... I'm thinking insode is rust and the outside is painted like black Melons
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but with the stripe... maybe in white or a slightly different black.
winterG6series2012004.jpg


What do you guys think?
 
Re: Buxom Melons: Now Class 2

So, for the new paint job... I'm thinking insode is rust and the outside is painted like black Melons
but with the stripe... maybe in white or a slightly different black.

Yeah, I could dig a black with a contrasting stripe.
 
Re: Buxom Melons: Now Class 2

Now I just need to figure out how to paint the outside and tape it off cleanly w/o messing it up.
hmmm, stripe color on the inside? nah.
 
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