Hey, Nickrummy: What version of the diffs are you running? There are three versions, from what I've seen:
The earliest version uses a pretty thin ring gear that I figure flexes and causes lots of problems. This one uses a 2-piece differential case to hold the planetaries in place, and the ring gear bolts to it.
The second version came out with the Mammoth ST and I think the XT-2, and it has a thicker, beefier ring gear that is integrated with the bearing mount and the part that holds that end of the planetaries. The ST seemed to have far fewer diff problems, but mine still skipped until I installed the center diff. I didn't shim it as tight as some folks did, though the consensus was that the nitro truggy would still trash the diffs without the center diff.
The latest version comes in the MMT and XST, and it uses bevel gears inside the diff. Otherwise it's the same as the Mammoth ST and XT-2. Obviously locking the bevel diffs is much more difficult than doing the planetaries (install the planetaries "wrong" and you lock up the diff), and I'm not sure about the way the bevel diffs' drive cups are designed - they look like a weak point to me.
Then there's the aluminium diff carrier option, which my XF has. I'm guessing that this would make the diff itself much stronger, but I can't see how that would fix an early ring gear. The later ring gear would still work with this carrier, and this should be really quite strong.
Of course, on the XF / XF2 axles, the weakest point (IMO) is the pinion gear and the total lack of stiffness in that area. It walks away from the ring gear and slips. Supporting this area would be a good idea... maybe a delrin or aluminium collar that's bolted to the axles to brace the pinion housing?
Edit - early version: (notice the rectangular cutout in the ring gear)
Later version: (ring gear cast one piece with the planetary pinholes and bearing mount)
Oh shoot, something else I just noticed: the early version appears to be helical cut, and the later version comes either helical or straight cut. You've got to make sure you've got the right pinion for the job...