• Welcome to RCCrawler Forums.

    It looks like you're enjoying RCCrawler's Forums but haven't created an account yet. Why not take a minute to register for your own free account now? As a member you get free access to all of our forums and posts plus the ability to post your own messages, communicate directly with other members, and much more. Register now!

    Already a member? Login at the top of this page to stop seeing this message.

Off road trailer build #1

caprinut

Pebble Pounder
Joined
Jan 31, 2007
Messages
125
Location
Arendal,Norway
Off road trailer build #1 Finished!! 56k

I tougth I could post my build over here as well..

Buildthread is taken from scale4x4...



My buddy wanted a off road trailer for his rig, the Bugbuddy, see thread here:
http://www.scale4x4rc.org/forums/showthread.php?t=23198


After surfing the net, we forund te look we where after.
The build will be based on this design.
trailer%20048.jpg


Building matrials will be mainly styrene, some aluminium and steel....

The trailer hitch will be of the millitary type, like this
hitch.jpg


For the eye, I will be using a bolt like this
%C3%B8yebolt%20m%20mutter.jpg



Spec will be as follows:

#90% styrene with round arches to be like design as the beetle
#Millitary hook system
#Leaf suspension
#Stock car wheel, like the beetle.
#Lights, using the spare rear vw ones..
#Lights of a 9v system
#Rack on top of the trailer.....


I started a few days ago..

My coupler consist of these parts...
A 6x4mm steel tube, some crossmember tubes from the TLT kit, 6mm washers and a eye bolt..
100_2251.jpg


Parts put together for mock up
100_2252.jpg


The trailer box itself is 12x15cm and the rails are 9.5x6mm styrene tube.
In the rear of the steel tube, I gonna epoxy a 4mm allthread.
The rear end of the rails will be cut in a angle for a batter clearance on the trails..
100_2253.jpg


An angle bar will be added on either side of the tube
100_2254.jpg


As stated obove, I will be using leaf suspension
100_2256.jpg


The wheelaxle is a 4mm allthread with an 4x4 tube outside, this is because I want to use regular bearings and 4,, wheelnuts.
Wheels have to be modded to allow the bearings to be mounted.
I will epoxy a small ring on either side of the wheels for the bearings to sit in..

And I don't like allthreads as u bolts, so I gonna use the u bolts from some 5mm wire clamps, the ones that is beeing used on boats..

Have glued the xmembers..
100_2257.jpg


100_2258.jpg


The angles are on, xmember for that, all thread glued in and the tubes are glued.
100_2263.jpg


To get easy access to the trailer box, I used 6 screws to hold the box to the frame
100_2265.jpg


100_2266.jpg


If you are wondering about the size of this trailer, I can place 2 stick packs in the trailer if I want to
wink.gif

100_2268.jpg

Tonigth I will be working on the suspension....
100_2269.jpg


100_2270.jpg


To locate the wheelaxle on the leafs, I took some HL parts and modded them to give space for the axle...
100_2274.jpg


100_2275.jpg


100_2276.jpg


Glued the spring hangers...
100_2277.jpg


The HL parts on the leafs.
100_2278.jpg


Used a tube to test...
100_2279.jpg


The wheelaxle is finished, it turns out that I don't need the ring to hold the bearings on the wheels.
A 1150 bearing just fit nice inside the fake wheelnuts on the stock car wheels..
This is the ride higth for now.
Axle is under leaf, but I can mount it the other way if I want to later..
100_2280.jpg


100_2285.jpg


100_2286.jpg


Got mounted up the ubolts and the plates for these, and it works like I planned
nice.gif

100_2287.jpg


100_2288.jpg


100_2289.jpg


Ok flex on this thing, but I don't think I can use all the travel with regular weigth in it, but with a stick pack or two, it will work good..
Without weigth in it
100_2290.jpg


Loaded....
100_2291.jpg



And here a quick video I made how it works...
smile.gif


http://vimeo.com/5526650

100_2293.jpg


Also made up the triangular piece that goes in front of the trailerbox. My plan is to build a box that hold the 9v battery for the ligths.
100_2294.jpg


I wanted to make this plate removeable, for repair, modding etc..
The plan is to get 3 parts when finished, the frame, the trailerbox and the triangular plate.
Make it much easyer to work on...
I glued two angeles to the plate to secure it to the frame..
100_2295.jpg


Bolted up
100_2296.jpg


Earlyer today I took it for å quick testdrive outside my doorstep.
It works just as I planned
banana.gif

To test the suspension I strapped a 7,2 pack on the bed, and the leafs did a top job....hehe
My millitary hook system worked great, this will be very fun when it's finished
Excited.gif





The trailer bed is beginning to take shape...
100_2301.jpg


100_2302.jpg


100_2303.jpg


100_2304.jpg


100_2305.jpg


100_2306.jpg


Took some quick clips under some indoor testing today..

First clip is with 2 stick pack in the bed, the other ones, one...

http://vimeo.com/5552944
http://vimeo.com/5554244
http://vimeo.com/5554268
http://vimeo.com/5554293
http://vimeo.com/5554334

I tested it a few days ago with my Pajero..

Here's a short video..

http://vimeo.com/5647190

One more...

http://vimeo.com/5647280


I did install the trailer lid, but my glue wouldn't hang so good on the hinges, so I bolted them on, not pretty, but they do the job just fine...
100_2328.jpg


Open lid
100_2329.jpg


My toolbox
100_2330.jpg


100_2331.jpg


The 9v battery just barley fit inside the box
biggrin.gif

100_2332.jpg


Testing the toolbox lid
100_2333.jpg


Made a hole so the wires could go into the trailer bed.
100_2335.jpg


A WW jerrycan modded to fit the trailer.
100_2336.jpg


Hole for the wires to go inside the bed.
100_2338.jpg


Toolbox and jerrycan on trailer...
100_2339.jpg


100_2340.jpg


100_2341.jpg


Have to clean up my work bench, too messy to work on rigth now....
banghead.gif
 
Last edited:
Thanx, I really appreciate the kind words guys
wink.gif



Have done some more on the trailer this evening...

I made the fenders with 3 layers of 0.5mm styrene.
Zabbe told me this was the way to go if I wanted to build something with a arch and I wanted to let them stay in that shape.
Work like a charm
nice.gif


Couple of pics from mock up.
100_2408.jpg


100_2409.jpg


After the fenders are glued on...
100_2410.jpg


100_2411.jpg


100_2412.jpg


100_2413.jpg



The fenders are gonna be cut a bit under the bed for clearance on the rocks..
They gonna be rounded at the end to mimic the beetle fenders.

Beetle tail lights with leds will be mounted, together with the license plate light holder, so there will be no doubt that this trailer are going to be towed by a beetle
laugh.gif



The beetle was yellow before like this
100_2049.jpg



But the owner wanted to change the paint so either the paint will be like the new RS Focus
2009-ford-focus-rs.jpg


or... like a Kawazaki Ninja....
Kawasaki%20Ninja%201200_2.jpg



So the paint on the trailer will match the beetle...

Most prob the bed with fenders will be green, all other details will be gloss or matt black, exept the gas can that will be brigth red..

Got some more done....

Got hold of some speaker mesh and did cut it out from the subwoofer ring...
100_2414.jpg


The fenders are cut to rigth length and the corners are rounded ala beetle...
100_2415.jpg


100_2416.jpg


100_2417.jpg


100_2418.jpg


100_2419.jpg




Made up the roofrack on mounted it on the trailer..

100_2420.jpg


100_2421.jpg


100_2422.jpg


Today I made the lock for the bed lid.
I did use the same method as on my 4x4 Lunchbox trailer, using small magnets..

On the lid I did use a small magnet with a hole in the middle, securing it with a countersunk screw and nut on top
100_2425.jpg


For the trailer side, I used a 4mm screw with concave head that fits the hole in the magnet.
I installed a nut under the screw head to adjust the higth on the lid, and a nut under the styrene to fasten it...
100_2426.jpg



And here are some small test videoes.
My ballast was 2 complete wheels from bugbuddy and bicycle..

http://vimeo.com/5862491
http://vimeo.com/5862496

Same things in the trailer, but now with lock system installed
http://vimeo.com/5866273

Soon finished with the fabrication work, just have a few things left to do...
After the fab work, the sanding and painting prosess begins...


The owner wanted some chain for the lid, I obayed lol
smile.gif
laugh.gif

100_2428.jpg


No guess work now that this is a trailer that are gonna be towed by an beetle.
tongue.gif

100_2429.jpg


100_2431.jpg


100_2432.jpg


100_2434.jpg



Have made some heavy duty safty chains for the trailer
100_2435.jpg


I also installed led's in the beetle clusters and made up the license plate ligthning, but they will be connected whrn the trailer is painted..

100_2438.jpg


100_2439.jpg


100_2441.jpg



Teaser pic of the color
100_2445.jpg



Details will be matt black...
 
Wow!!! That trailer came out GREAT!!!

Thanx man"thumbsup"



Painting has started...

Primer...
100_2447.jpg


100_2448.jpg


Chassis and suspension painted matt black
100_2457.jpg


Difficult to capture the true color and effekt on this paint so I took two set of pictures, with and without blitz..
The paint will pop in sunlight...
100_2458.jpg


100_2462.jpg


100_2459.jpg


100_2463.jpg


100_2460.jpg


100_2464.jpg


100_2461.jpg


100_2465.jpg


After the green has dryed, we will paint some areas black...
 
Very nice job on the trailer!! "thumbsup"




They look like Highlift leafs to me.

Thanx guys"thumbsup"

Yep those leafs are HL ones....
Chains are from a cheap store not fra away from me...


The trailer is finished..
Just missing the license plate..

Took some poser pics outside today of the finished trailer and Bugbuddy.

Have some small things to do left, but nothing other than me will see..


100_2493.jpg


100_2494.jpg


100_2495.jpg


100_2496.jpg


100_2498.jpg


100_2499.jpg


100_2500.jpg


100_2501.jpg


100_2502.jpg


100_2503.jpg


100_2504.jpg


100_2505.jpg


100_2506.jpg


100_2507.jpg


100_2508.jpg


100_2509.jpg


100_2510.jpg


100_2511.jpg


100_2512.jpg


100_2513.jpg


100_2514.jpg


100_2515.jpg


100_2516.jpg


100_2517.jpg


100_2518.jpg


100_2519.jpg


100_2520.jpg


100_2521.jpg


100_2523.jpg


100_2524.jpg


100_2525.jpg


100_2526.jpg


100_2527.jpg


100_2528.jpg


100_2529.jpg


100_2530.jpg


100_2531.jpg


100_2536.jpg


100_2537.jpg


100_2538.jpg


100_2539.jpg


100_2540.jpg


100_2541.jpg


100_2542.jpg


100_2543.jpg


100_2544.jpg


100_2545.jpg


100_2546.jpg


100_2547.jpg


100_2548.jpg


100_2549.jpg


100_2550.jpg


100_2552.jpg


100_2553.jpg


100_2554.jpg
 
This thing turned out awsome. I like the trailer idea with the volkswagen, but I am partial to them anyway. Keep up the great work. :mrgreen:"thumbsup"
 
Back
Top