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TIG welding solid rod?

jdacus

Quarry Creeper
Joined
Oct 6, 2008
Messages
396
Location
Reno, NV
Do most of you guys use TIG welding to build your tube frames or still braze it? And if so do you use filler? Just curious because my dad just bought a new TIG welder and i may build a roll bar for my bronco?
 
Most of us are brazing just because the cost of tig. I would love to have a nice little tig but I dont have $2k to drop on one. Brazing is usually used on tubing though.

I have been working with some solid rod lately because it is cheaper than tubing and I have been mig welding it. Its actually working well. I did order some .023" wire, havent got it yet, and I am hoping that will help keep the welds a little flatter. I have been chamfering the end of the pieces so the weld has somewhere to go, helps keep the grinding to a minimum.
 
My advice is to braze it. If you are using brakeline, it is such a dirty steel that tig usually makes a mess of it. I have used tig to lightly tack pieces in place so I can braze them, but it's a pita.

Also, it would be hard as hell to weld-out a tuber with tig. Braze makes a nice, uniform joint when done correctly and is more than strong enough for what we are doing.
 
tig is over kill. Just get you a 90 amp flux core arc welder and you weld 1/4 tubing (stainless steel, don't use brake line tubing because the metal will burn away) or solid rod of any type (not aluminum, which goes without sayn')
 
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