Assembly instructions
Compared to the NCD version of this transmission the DravTech one is a bit more tricky to assemble. The method below is the easiest way to assemble it to my knowledge.
It is recommended to shim the output shaft so there is no front to rear movement. Each output shaft is a little different, so it is hard to advise which shims to use.
You will also need to make sure the gear on the output shaft does not come into contact with the small gear on the gear that is in contact with the pinion gear on your motor. If your transmission jams, it is very likely this is the cause, so be careful.
You will get one shim with the Heavy Duty Gear set, if you need more you need to supply that yourself.
Step by step guide:
1. Insert the small flanged brass bushings from the Heavy Duty Gear set into the small bearings in both the CF plates. Insert the bushings so the flange is on the same side as the bearing flange.
2. Insert the output shaft into the transmission housing like in the picture below.
3. Slide the motor CF plate onto output shaft. Keep the CF motor plate loose from the transmission housing.
4. Now insert the small pin and one of the smaller gears onto the pin like the picture below.
5. mount the outer small pin and thread one of the 2 small brass spacers onto this pin. Do not add any gear to this pin.
6. Now to the most tricky part of the whole assembly. Keep the second small gear with your fingers like in the picture below and gently slide the motor CF plate into place in the transmission housing. The empty pin with the brass spacers should go inside the gear you hold on to.
7. Now the transmission should look like this.
8. Add the second small brass spacer to the left pin.
9. Slide the small CF plate into place in the transmission housing. Before doing this is a good time to add some grease to the gears.
10. The other side should look like this
11. Screw in the screws to fasten the CF plates to the transmission housing. Make sure that the countersunk screw is do not extend over the surface with the CF plate. Otherwise the motor will not sit flush with the motor plate.
12. Final step. Add the support bearing for the output shaft and secure the bearing with the short M3x6mm button head screw.